Pneumatic robot arm for injection molding machine
High efficiency,High Precision,Reduce Cost,High Safety
Injection mould clamping force range:100~300ton
Single axis AC servo driven robots are extensively applied to horizontal plastic injection machines ranging from 100 to 300T which can take out the runners and finished products from the mold of plastic injection molding machiines. there are two types of arms,single stage and telescopic. The vertical strokes fro single stage are 600/700/800/900 and for telescopic are 600/800/900/1000/1200mm.The arms move stably thanks to two sections of double speed structure. The traverse movement is driven by high performance AC servo motor.With different requirements of products, robot can work with various grippers and jigs to realize stable & perfect take-out products from mold by quick-descent of removal of products and slow-descent to place outside.
Mechanical Structure
High rigidity structure design,stable construction,low vibration,abiding and long service life.
Vertical and crosswise movement is driven by pneumatic cylinder,Traverse,crosswise and vertical unit adopt high precision linear guide way result in hig speed accurate position, high wear resistance, heat resistance,long service life without distortion.
High performance imported ac servomotor
Working with high precise linear guide way and imported steel wire belt driven result in high speed,low noise,precision position±0.1mm
Jig Circuit
Molded parts are quickly remove from the mold and placed them carefully outside of machines. "Remove quickly and place carefully, require various jigs according to different products to realize stable and perfect motion - remove and place products safely.
Control System
Micro-computer control system was programmed & developed by TOPSTAR, write the program with more safety protection functions to provide safeguard for operator and IMM in accordance with insufficient safety protection for domestic IMM situation. In addition, we also can write the special program to meet customers' special requirements for matching the various molds and grippers.
Palm controller incorporate, changeable Chinese/ English screen page, easy learning. Multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.
Module Features
Assembled parts and structures design adopt oilless device, easy maintenance and long service life.
Lightweight construction design to work with microprocessor well result in significant power saving.
Module construction design, dismantled parts can be packed separately. This design is easy for assembling module parts no matter onto the operator side or non operator side on the spot directly if customers want to change.
Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.
Standard Function
Position motion 1-16 point
Products extract side posture control
Products extract crosswise posture control
Detective products reject circuit
Sub-arm action independently
Midway runner release
In-Mold releasing
Internal memory (30 sets)
Vacuum sensing unit (1 circuit)
Low speed descend at release side
Delayed traverse
Start signal of conveyor.
Sub-arm descent at release side
Sub-arm extract from moving platen
Two languages exchangeable
Extract side exchangeable from moving platen / fixed platen
Optional function
Air ripper in chuck circuit
Additional vacuum sensing unit (2 circuits)
NT gate cutting
Undercut gate circuit
Product confirmation limit switch
Single axis servo driven robot specification sheet:
| Model |
Unit |
AD-80 |
AD-80S |
| Power supply |
V |
AC200~220±10% 50/60 Hz |
| Max.power consumption |
KW |
0.4 |
| Air pressure |
Mpa |
0.5~0.7 |
| Air consumption |
NL/Cycle |
2.5 |
4 |
| Drive system |
- |
Air cylinder |
| Posture(air cylinder) |
- |
90°Fixed |
| Air cylinder driving force(Under 0.49Mpa) |
| Max.load |
kg |
3 Include chuck weight |
| Posture torque |
N.m |
10.1 |
| Stroke |
| Main-arm vertical |
mm |
600/800/900 |
600/800/900 |
| Sub-arm vertical |
mm |
- |
600/800/900 |
| Crosswise(M &S arm) |
mm |
M 300 |
M300
S150 |
| Traverse |
mm |
1400/1600 |
| Net weight |
| Main body |
kg |
208 |
| Pendant |
kg |
1.6 |
About us
Guangdong Topstar Technology Co., Ltd.(Abbr. TOPSTAR, stock code: 300607)is the first robot key enterprise listed on GEM in Guangdong province, focusing on the R&D, manufacturing and sale of the industrial robots as the representative of intelligent equipment, dedicated to system integration, product manufacturing, software development and industry internet -- four in one intelligent manufacturing integrated service provider.
TOPSTAR adheres to the brand advocate " Making industrial manufacturing better" and the core value "one year investment return for the automation solution". The core products include intelligent equipment represented by industrial robots, industrial internet of things software represented by control systems and MES, providing customers with turnkey solutions for intelligent production environment based on industrial robots and creating a healthy intelligent manufacturing ecosystem.
There are more than 30 sales and service branches all around the country, and serving for 5000 customers, including Midea, BYD Auto, CHANGCHENG Auto, BIEL, etc.
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